Body & Chassis Car body parts

Organosheet Bolster

Last update: 30 Aug. 2023

What is an organosheet Bolster?

The Organosheet Bolster is a front end car body part in thermoplastic composite for vehicle lightweighting and optimum safety performance.

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What are Valeo Organosheet Bolster benefits?

  • Lightest solution on the market:
    30% lighter than hybrid steel baseline,
    37% stronger than hybrid steel baseline
  • 100% recyclable material
  • Low Carbon Footprint
    (1.4 to 3.1 CO2eq./kg)
  • Easy function integration thanks to plastic overmolding

Organosheet Bolster specifications

  • Glass-fiber resin pre-impregnated thermoplastic composit
  • Crash compliant
  • Corrosion resistant
  • Fire resistant (UL94 V0):
    >5 min@> 1000°C
  • “One Shot/ NetShape” Process
  • Valid for mass production
    (300 K units/year)
  • Lightweight and strong
    (400-500M Pa)
  • 300,000

    units/year

  • 40%

    Up to 40% lighter than metal solutions

  • 100%

    recyclable material

Vehicle type

  • Passenger car
  • Bus
  • Robot taxi
  • Motorcycle
  • Bike
  • Droid
  • Off road

Organosheet - Composite Structural Parts

PACE Award 2018

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